Boost machine PROFITABILITY from anywhere

With real-time remote monitoring and automation, Berto Coffee Roaster improves production output, quality and consistency, adding value for the competitive export market.

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Business models for smart machines

New business models offered by Industry 4.0 open up unique opportunities for differentiation as well as greater operational efficiencies for OEMs.

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Berto Coffee Roaster: Customer Story Key Figures

Maintenance time reduced by up to 50%

Maintenance costs reduced by up to 20%

Potential ROI: 173%

Remote monitoring maximises profitability

See how EcoStruxure™ helps this machine builder strengthen its competitive edge in a growing market through digitisation and automation.

The Challenge

• Strengthen the competitive edge in a growing coffee market through the automation of roasting machines
• Leverage the IIoT and remote monitoring to improve machine productivity and operator efficiency, reducing downtime and maintenance
• Increase production output, quality and consistency
• Add business value for export

The Solution

Apps Analytics and Services: EcoStruxure™ Augmented Operator Advisor, EcoStruxure™ Machine Advisor
Edge Control: Modicon M221 PLC, EcoStruxure™ Machine SCADA Expert
Connected Products: Altivar Machine 320 variable speed drive, PowerTag, TeSys contactor, Harmony HMI

Complete EcoStruxure™ Machine solution, including Digital Services:

• Optimisation and automation by integrating the Altivar Machine ATV320 variable speed drive
• The Modicon M221 PLC to increase system speed and reliability
• Remote visibility into the machine's condition for virtual diagnosis of its performance in real time with EcoStruxure™ Machine Advisor, leveraging Microsoft's Azure cloud technology
• Predictive analysis to identify potential issues before they occur using EcoStruxure™ Augmented Operator Advisor
• Easier control of the machines and their status thanks to a Harmony HMI

The Results

• Machine productivity increased through remote monitoring in real time
• Downtime was reduced by leveraging real-time data on machine status
• Maintenance time was reduced by up to 50%
• Maintenance costs were reduced by up to 20%
• Profitability was improved by selling complete solutions, bundling software, apps and services
• The potential ROI reaches 173%