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TeSys island

Digital multifunctional load management solution up to 80A

TeSys island is designed to switch, protect, and manage motors and other electrical loads up to 80Amps (AC3) in an electrical control panel.

TeSys island
  • Features

    TeSys™ island is a digital load management solution that makes machines smarter and more reliable. It is a fully digitised, object-oriented load management system and an Industry 4.0 compliant data provider. It reduces machines’ time to market enabling OEMs to move forward in their Industry 4.0 journey. TeSys island gives users easy & remote access to predictive & preventive application data, leading to early diagnostics & maintenance.

    Thanks to TeSys island’s object-oriented approach: 

    - Application selection and system configuration is simplified 
    - Engineering tasks are automated & reduced, 
    - Enabling a faster machine installation phase. 

    In addition, TeSys island supports major automation fieldbuses as EtherNet/IP, Modbus TCP, Profinet and Profibus. It is readily integrated into EcoStruxure™ Machine Expert by Schneider Electric as well as Rockwell’s Studio 5000 and easily integratable into 3rd party TIA portal.

    • The system manages motors and other electrical loads up to 80A/37kW/40hp

    • Up to 20 modules and 1 bus coupler (up to 112cm length)
    wide catalog of 30 Avatars ranging from the device level to application level, encapsulates and abstracts the internal logic and let automation experts focus on their application.

    • One-click mounting on DIN rail and no need for control wiring on modules

    • No auxiliary wiring required, thanks to full connectivity over fieldbus

    • All adjustments and setting are digitised, no mechanical dials or dip switches

    • Digital & Analog I/Os available

    • Different products complaints with international standards (IEC / UL / CSA 61010, IEC / UL / CSA 60947, GB/T14018)

    • Only 22 commercial references for the complete system, including 5 standard motor starters and 5 SIL motor starters for functional safety systems as defined in IEC 61508, IEC 62061 and ISO 13849-1

    • Energy monitoring at every load as well system level 

    • Cybersecurity embedded into the system (Achilles Level 2) & compliant to IEC 62443 SDL processes.

    • Safe Stop TUV certified (Stop 0 and 1 with wiring categories 1 to 4, suitable for PL c, d, e (Performance Level) and SIL level 2)

    • Open connectivity thanks to EtherNet/IP, Modbus TCP, Profinet and Profibus fieldbuses 



    • Featuring a catalog of TeSys Avatars representing load functionalities and basic applications, conceptual to digital twin in Industry 4.0, TeSys island allows intuitive and simplified engineering of machines while reducing time to market. 

    • The object-oriented approach of the TeSys Avatars allows users to focus on machine design, integration, and control, rather than on the selection and commissioning of each electro-mechanical component. 

    • TeSys island eliminates the need for additional inputs and output modules (I/Os) for control.

    • Users can select the electro-mechanical devices without specific expertise, thanks to the online Motor Control Configurator. 

    • TeSys island is easy to commission through integration with the EcoStruxure Machine Expert engineering suite

    • Reduce machine stoppage time with secured remote resets: for a fast and easy restart. 

    • Faster prescription of spare parts using QR codes and device replacement thanks to embedded functions and SD cards. 

    A Data Provider

    • TeSys island provides data that enables the end-user to make intelligent decisions ahead of time, thanks to pre-alarms that help reduce machine stoppages as well as machine downtime.

    • Embedded Avatar logic in the TeSys island bus coupler leads to reduced PLC programming time. Seamless integration is achieved through function blocks in the EcoStruxure architecture as well as that of other major automation player’s PLCs. 

    • Thanks to the integrated Operation and Maintenance Tool (OMT) as a web server, commissioning, maintenance, diagnosis and troubleshooting is easily performed even w/o the need of the installation of any software

    • EcoStruxure Machine Advisor, part of EcoStruxure Apps & Analytics architecture, features a dashboard that displays energy consumption and other critical data for C-level and plant managers, as well as advanced diagnostics of particular issues.

    • EcoStruxure Augmented Operator Advisor, part of EcoStruxure Apps & Analytics architecture, provides the operator or maintenance service with easy, secure access to the live data of the machine while in operation, as well as datasheets, tutorials, and other documents that are used during operation or maintenance.

    • By connecting TeSys island to the EcoStruxure Machine architecture, it is possible to track, monitor and increase system performance remotely, and conduct maintenance outside operational hours. 

    • With Predictive Alarms, users are now more equipped with application status and can take appropriate actions to avoid machine outage.

    • With Autonomous control mode, users can now rely on Avatar logic to control basic application operations based on the sensors on the application (process variable). 


    Optimised and high-performance machines installed in:
    •      Food & beverage
    •      Material working
    •      Material handling 
    •      Small pumps: particularly in food & beverage, manufacturing and logistics segments
    •      Packaging

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