Cement Process Control and Systems

Process Control and Supervision

Our scalable process automation systems integrate power and control to meet production, operational, and quality objectives.

Solution

Our process control and supervision systems combine energy and process data into a single platform, providing a consistent, real-time control and operations interface.

> Single software environment for plant design, operation, and maintenance
> Compact and scalable logic controllers for process control
> Reliable, flexible and high performance supervisory control and data acquisition system

Benefits

EcoStruxure™ Hybrid DCS (formerly known as PlantStruxure PES) is a single environment for the design, management, and maintenance of your control system:

> Highly available architecture with redundant capabilities and full Ethernet connectivity

> Open architecture with full transparency

> Dedicated cement DCS/ libraries

> OPC connection to cement process optimisation tools

> Multilevel firewall minimises security risks

> Integration with MES, asset management and energy management to optimise process and energy efficiency

EcoStruxure™ Hybrid DCS

See how EcoStruxure Hybrid DCS helps you manage your cement process in a way that is easier, smarter, and more energy-efficient.
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Kiln-Cooler and Mill Optimisation

Advanced Process Control stabilises and optimises critical production processes and ensures consistent, high quality output and reduced energy consumption.

Solution and Benefits

Advanced Process Control uses model predictive control to move the process closer to its active constraints — resulting in reduced process variability and increased profits. Benefits include:

> Improved process efficiency
> Reduced energy consumption
> Increased product quality
> Faster, more stable grade changes

Cement Production Optimisation: Quzhai Cement, China

Schneider's Cement Production Optimisation Solution helps cement producers monitor, control, and identify process inefficiencies and thereby improve plant and energy efficiency. This video shows the solution in action at the Quzhai Cement plant in China, with customer feedback on the value of the solution to their business.
Production Optimisation

Advanced Process Control for cement manufacturers
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