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Five reasons to invest in smart operations

1. Agile management
Driving faster and better decisions to help improve customer satisfaction and service speeds.

2. Asset performance
Predictive analytics for reduced downtime and more efficient operations.

3. Empowered operators
Access to real-time assets, data and innovative technology for increased safety and efficiency in maintenance processes, and increased workforce engagement.

4. Energy and reliability
Reduced energy consumption, costs and carbon footprint, and improved power monitoring through real-time insights and connected meters.

5. Cybersecure operations on multiple levels
Product and system security, with added value in secure solution design, training and managed security services.
  • Smart Factories
  • Smart Distribution Centers

What you'll find in our Smart Factories

Our Smart Factories have been recognized by the World Economic Forum for leading the way in smart manufacturing. The facilities in Le Vaudreuil, France, Lexington, USA and Batam, Indonesia have been designated as Advanced 4th Industrial Revolution (4IR) Lighthouses, and those in Wuhan, China, and Monterrey, Mexico, are recognized as Developing 4IR Lighthouses.

  • From design, through integration to commissioning, EcoStruxure Building brings best-in-class engineering efficiency to your building. Combined with our asset and energy performance services, we enable lifetime efficiency of your building ensuring productivity and comfort for occupants.
    EcoStruxure Building Advisor
    A wide range of on-site and remote connected services to increase the performance, efficiency and reliability of your building.
    EcoStruxure Building Operation
    Actionable insights needed to better manage and optimize buildings, improve engineering efficiency, and meet increased cybersecurity and compliance needs.
  • Achieve business excellence with smart machine solutions. EcoStruxure Machine brings key technologies for product connectivity and edge control on-premises, using cloud technologies to provide analytics and digital services.
    EcoStruxure Machine Advisor
    Cloud-based service for machine builders to track machines in operation worldwide, monitor performance data and fix exceptional events.
    EcoStruxure Augmented Operator Advisor
    An industrial augmented reality application that combines contextual and local dynamic information for mobile users, enabling them to experience a fusion of the physical, real-life environment with virtual objects.
    Sensors & RFID
    Telemecanique sensors offer a wide range of detection technologies including limit switches, proximity sensors, photoelectric, safety and pressure switches.
  • From seamless local production and integration at the grid edge to bridging demand and supply, EcoStruxure Grid increases your grid’s efficiency for sustainable networks.
    EcoStruxure Micro Grid Advisor
    Dynamically control on-site energy resources and loads to optimize your facility’s performance.
  • In a connected world, it’s now more important than ever to protect critical information and data. Ensure that your data center’s physical infrastructure can adapt quickly to support both future demands driven by IoT and growth — in the cloud and at the edge — without ever compromising availability or operational efficiency.

What you'll find in our Smart Distribution Centers

Smart Distribution Centers deploy EcoStruxure solutions to improve predictability and reliability for customers and enhance delivery excellence.

  • From design, through integration to commissioning, EcoStruxure Building brings best-in-class engineering efficiency to your building. Combined with our asset and energy performance services, we enable lifetime efficiency of your building ensuring productivity and comfort for occupants.
    EcoStruxure Building Advisor
    A wide range of on-site and remote connected services to increase the performance, efficiency and reliability of your building.
    EcoStruxure Building Operation
    Actionable insights needed to better manage and optimize buildings, improve engineering efficiency, and meet increased cybersecurity and compliance needs.
    KNX Wiser Building Automation
    Smart lighting and blind solutions for comfort, efficiency, and peace of mind.
  • From seamless local production and integration at the grid edge to bridging demand and supply, EcoStruxure Grid increases your grid’s efficiency for sustainable networks.
    EcoStruxure Micro Grid Advisor
    Dynamically control on-site energy resources and loads to optimize your facility’s performance.

Find our showcase Smart Factories and Smart Distribution Centers

 
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Lexington, KY (USA)

A digitized brownfield plant with a focus on operational efficiency has reduced MTTR by 20%

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Monterrey (Mexico)

Our first waste-free plant in Mexico reduces maintenance costs by up to 20% and increases OEE by 7%

+

Cajamar, SP (Brazil)

EcoStruxure solutions to achieve increased efficiency across all layers of operations

+

Le Vaudreuil (France)

Augmented reality and connected machines reduce maintenance costs by 30% and increase OEE by 7%

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Evreux (France)

Empowering people and reducing environmental impact while improving operational efficiency

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Plovdiv (Bulgaria)

Digitization with EcoStruxure has achieved up to 7% reduction in maintenance costs and improved overall performance up to 5% in the first year

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Dubai (UAE)

The first Smart Distribution Centre in the Middle East region is increasing the efficiency of its operations by up to 5% and reducing overall power consumption by approximately 10 - 12%

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Hyderabad (India)

A fully digitized site achieves a 30% reduction in energy costs and expects full ROI in two years

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Bangalore (India)

Real-time monitoring of machine performance and preventive maintenance drives a 10% reduction in the mean time to repair critical equipment and digitized processes eliminate paperwork by 95%

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Mumbai (India)

End-to-end efficiency in industrial processes and sustainability in the logistics and warehousing environment with expected energy savings of between 10 and 12% and a 5% improvement in logistics efficiency

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Wuhan (China)

A fully digitized factory achieves a 15% decrease in quality issues and a 10% cut in energy use

+

Beijing (China)

A full EcoStruxure solution improves productivity by 8 to 10% and energy efficiency by 5 to 8%

+

Cikarang (Indonesia)

An engineer-to-order factory that generates 20% of its monthly energy consumption from renewables

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Batam (Indonesia)

Asset performance management solutions achieve a 44% reduction in machine downtime in one year

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Shanghai (China)

EcoStruxure achieves an above 99.99% inventory accuracy ratio and a 30% increase in efficiency

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Cavite (Philippines)

EcoStruxure showing a 14% increase in production growth and over 13% energy savings annually

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Sydney (Australia)

EcoStruxure solutions to reduce energy use and increase asset and operations performance

  • +

    Lexington, KY (USA)

    A digitized brownfield plant with a focus on operational efficiency has reduced MTTR by 20%

  • +

    Monterrey (Mexico)

    Our first waste-free plant in Mexico reduces maintenance costs by up to 20% and increases OEE by 7%

  • +

    Cajamar, SP (Brazil)

    EcoStruxure solutions to achieve increased efficiency across all layers of operations

  • +

    Le Vaudreuil (France)

    Augmented reality and connected machines reduce maintenance costs by 30% and increase OEE by 7%

  • +

    Evreux (France)

    Empowering people and reducing environmental impact while improving operational efficiency

  • +

    Plovdiv (Bulgaria)

    Digitization with EcoStruxure has achieved up to 7% reduction in maintenance costs and improved overall performance up to 5% in the first year

  • +

    Dubai (UAE)

    The first Smart Distribution Centre in the Middle East region is increasing the efficiency of its operations by up to 5% and reducing overall power consumption by approximately 10 - 12%

  • +

    Hyderabad (India)

    A fully digitized site achieves a 30% reduction in energy costs and expects full ROI in two years

  • +

    Bangalore (India)

    Real-time monitoring of machine performance and preventive maintenance drives a 10% reduction in the mean time to repair critical equipment and digitized processes eliminate paperwork by 95%

  • +

    Mumbai (India)

    End-to-end efficiency in industrial processes and sustainability in the logistics and warehousing environment with expected energy savings of between 10 and 12% and a 5% improvement in logistics efficiency

  • +

    Wuhan (China)

    A fully digitized factory achieves a 15% decrease in quality issues and a 10% cut in energy use

  • +

    Beijing (China)

    A full EcoStruxure solution improves productivity by 8 to 10% and energy efficiency by 5 to 8%

  • +

    Cikarang (Indonesia)

    An engineer-to-order factory that generates 20% of its monthly energy consumption from renewables

  • +

    Batam (Indonesia)

    Asset performance management solutions achieve a 44% reduction in machine downtime in one year

  • +

    Shanghai (China)

    EcoStruxure achieves an above 99.99% inventory accuracy ratio and a 30% increase in efficiency

  • +

    Cavite (Philippines)

    EcoStruxure showing a 14% increase in production growth and over 13% energy savings annually

  • +

    Sydney (Australia)

    EcoStruxure solutions to reduce energy use and increase asset and operations performance

Inspiring innovation in the US

Find out how a plant modernization project that deployed our EcoStruxure architecture resulted in efficiency savings of more than $6 million.

Build your Smart Factory and Smart Distribution Center

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