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Why does Control Expert display a CPU load 90% when the PLC is configured in Cyclic mode?

Issue:

Starting with Control Expert V16.4, a CPU load indicator is displayed in the status bar when connected to a PLC. When the MAST task is configured in Cyclic mode, the CPU load indicator is displayed in orange at 90%, even for a simple or empty application. This behavior may be interpreted as a controller overload, although it is expected.

Environnement:

  • Control Expert V16.4 and later
  • PLC configured with a Cyclic MAST task

Resolution:

This behavior is expected and does not indicate a controller overload.
The CPU load indicator displayed in the Control Expert status bar reflects the value of%SW116 (Total System CPU Load). When the MAST task is configured in Cyclic mode, the controller continuously executes the application without any idle time between scans. Consequently,%SW116 reports a CPU load of approximately 90%, even for simple or empty applications.

This behavior is by design and has been confirmed by R&D. Therefore, a CPU load indication of approximately 90% in Cyclic mode should not be interpreted as a performance issue or a lack of available controller resources.
In Periodic mode, the CPU load is generally more representative of the actual processing margin because task execution is based on a configured period.

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