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What does the endurance test consist of that a UL489 circuit breaker must pass?

Article available in these languages: Spanish

Issue:
What is the endurance rating for the thermal magnetic breakers?

Product Line:
Circuit Breakers

Resolution:
Circuit breakers are tested to UL489 and CSA 22.2. For endurance, both thermal-magnetic and electronic circuit breakers must successfully complete the number of operations shown in the below table.
  • Power factor shall be 0.75 to 0.80 lagging.
  • Starting in the open position, the breaker is closed, then opened (this counts as one operation)
  • The Full Load Operations Test is done at rated current and voltage
  • The No Load Operations Test is done following the Full Load Test
Frame Size in AmperesFull Load OperationsNo Load Operations
0-1006,0004,000
101-2254,0004,000
226-6001,0005,000
601-8005003,000
801-25005002,000
2501-40004001,000

NOTES:
Circuit breakers are not tested until they fail, so the maximum number of operations is not known.
Environmental factors affect the life of a breaker, so the number of test operations in the table should not be interpreted as a guaranteed number in actual use.

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