Process Control & Safety Systems

Integrated Control and Safety System (ICSS)

A complex process like a petroleum refinery can have thousands of controllers. A large installation can have >200,000 hardwired inputs and outputs and > 500,000 digital inputs and outputs over the data bus. Advanced process control and on-line optimisation are being increasingly used for maximising the safety and economic performance of the process and is linked to production control.

Solutions

An ICSS solution integrates the process control and safety system at all times autonomously, compared to the traditional approach of isolated control and safety systems. ICSS manages and regulates the production process by means of a Distributed Control System (DCS) and Safety Instrumented System (SIS) using proven Foxboro and Triconex systems as well as a Fire and Gas detection System (FGS) and High Integrity Pressure Protection System (HIPPS) commonly used in complex refinery and petrochemical processes.

Processes are monitored in the form of visual alarm logs and historical archives. Operators are given real-time information necessary to make proper corrective actions. Should any unwarranted process upset occur despite operator intervention, the affected process units will be shut down automatically by the highly integrated SIS (safety integrated System) and brought to safe condition.

Benefits and Differentiation

> Agile response needed for changes in process inputs, operating conditions and ambient conditions
> Managing the data integration of several plants

> Ability to interface with servers, EPCs and process licensors

Highlighted Offer: EcoStruxure™ Foxboro DCS

EcoStruxure Foxboro DCS (an evolution of Foxboro Evo) is an innovative family of fault-tolerant, highly available control components, which consolidates critical information and elevates staff capabilities to ensure flawless, continuous plant operation. More capable than a traditional distributed control system (DCS) it enables strategic integration of the following industrial control system components: high availability control processor, powerful I/O, high performance HMI, cybersecurity protection, unified control and safety through integration with the industry-leading EcoStruxure Triconex safety systems and an intelligent interactive maintenance dashboard.

> Discover now

> Preserve your investment with future-proof technology so you can grow easily and affordably
> Protect the operational integrity of your business for safe, secure, reliable production
> Enjoy greater operational insight for faster, more accurate decisions that enable better performance

Highlighted Offer: FLEX Automation Project Execution Methodology

A methodology, based on decades of project execution excellence, to reduce project capital cost up to 30%, to manage schedule to take automation off the critical path and minimise risks removing most of change requests.

FLEX is an innovative approach that uses project data as it matures from the earliest design phase down to complete detailed project engineering. This results in different project milestones and a new execution approach

> Find out more

> Engineering Workbench
> Templates & Rules
> Virtualised Engineering
> SPI Integration
> Intelligent Enclosures
> Universal IO

Highlighted Offer: EcoStruxure™ Triconex Safety Instrumented Systems

Triconex is the only safety system with a proven track record in Safety and Critical Control, as demonstrated by its 30 years of experience in safety systems, in excess of 13,000 installed systems used today in safety and critical control worldwide.

> See more details

> Protect human and asset safety
> Comply with environmental and regulatory standards
> Meet and exceed production targets through maximum process uptime
> Supported by the large staff of TUV Certified
Functional Safety Engineers
> Patented fault tolerant Triple-Modular-Redundant(TMR) controller
> #1 market share leader in process safety

EcoStruxure™ Foxboro DCS Ignite Your Profit Engine

Learn how EcoStruxure Foxboro DCS helps consistently deliver measurable operation profitability improvement safely, enabling 100% ROI in less than a year.

Find products and solutions

Magelis XBT GT

Historian

Interlac

Measurement and Instrumentation

Modicon Quantum

EcoStruxure™ Foxboro DCS - Distributed Control System

InTouch

Emergency Shutdown Systems (ESDs)

Emergency Shutdown Systems (ESDs) are high reliability and high availability systems that can operate autonomously to bring the complex processes to a safe state in event of any abnormal event. Thus protecting personnel, the environment and the asset. The safety shutdown system manages all inputs and outputs relative to emergency shutdown functions. The ESD shall achieve the safety integrity requirements as may be determined from HAZard, and OPerability studies (HAZOP), with full Layers Of Protection Analysis (LOPA), risk graphs, and so on…